2 in 1 Roll Forming Machine

2 in 1 Roll Forming Machine

How It Works

1. Material Loading: The process begins with manual loading of the material coil onto the unwinding rack. The material is then guided into the forming section via the material guiding device.

2. Cold Rolling and Forming: The material passes through a set of progressively pressing forming rollers, which gradually shape it to the required profile. The machine adjusts the rollers to achieve precise cross-sectional dimensions based on the product being produced.

3. Straightening Process: After the forming process, the material moves through straightening rollers to eliminate any deformation and ensure uniformity.

4. Cutting and Length Control: The cutting process uses a mold blade die for precise, clean cuts. The encoder system regulates the length of the finished product, ensuring consistency and uniformity. The machine halts automatically during the cutting cycle to ensure no distortion occurs during the operation.

Key Features

1. Dual-Product Capability: The machine is equipped with two sets of forming rollers, allowing it to produce two different product profiles. This dual-functionality maximizes productivity by enabling quick switching between products without requiring additional machines.

2. Multiple Mold Options: Three sets of molds are included, offering exceptional flexibility. The two cutting molds come with hole-punching functionality, while the third mold is used for character stamping, adding versatility to the production process.

3. Advanced Cold Rolling Technology: The material is cold-rolled through a series of rollers, ensuring that the product’s cross-sectional shape is formed with precision and minimal waste.

4. High-Precision Cutting: The cutting system uses mold blade dies to ensure clean, sharp cuts with precise length control, providing consistency in every product produced.

5. Efficient Length Control: The integrated encoder system ensures the correct length for each product, reducing error rates and material waste, while providing high accuracy in the final product size.

6. Automatic Stop During Cutting: The machine halts during the cutting phase, preventing any deformation or issues during the operation and ensuring the final product is free from distortion.

Benefits

1. Increased Productivity: The ability to produce two different products with a single machine reduces production downtime and optimizes efficiency, leading to higher output in less time.

2. Cost-Effective: By combining multiple functions—such as forming, punching, stamping, and cutting—into one machine, the 2 in 1 Roll Forming Machine helps businesses save on equipment and operational costs.

3. Flexibility and Customization: With interchangeable molds and dual-product capabilities, manufacturers can easily adjust the machine to meet varying customer demands and produce different profiles with ease.

4. Consistent Quality: The combination of cold rolling, precision forming, and automated cutting guarantees uniform product dimensions and high-quality finishes in every cycle.

5. Reduced Maintenance: The simple design and efficient operation require minimal maintenance, ensuring long-term reliability and reducing downtime for repairs.

Applications

This 2 in 1 Roll Forming Machine is ideal for industries requiring a range of metal profiles, such as construction, roofing, automotive, and structural manufacturing. Whether producing building components, decorative metal profiles, or other custom profiles, this machine is built to meet diverse production needs while maximizing throughput.

Mechanical parameters

Product Details